Installation Of Field Instruments, Calibration And Commissioning

A. Field Instrument Measurements Along With Masters

Pressure measurement like absolute pressure transmitter, differential pressure transmitter, pressure gauge and pressure switches.
Level measurement like DP type level transmitter, displacement type transmitters, Ultrasonic and Radar type Level transmitters and Level Switches.
Flow measurements like DP Type flow, Variable Head flow, Electromagnetic Flow, Mass Flow and Ultrasonic Flow Transmitters and Flow switches
Temperature Measurements like temperature gauges, Thermocouple and RTD.
Analytical Instruments like pH conductivity, Hydrazine, silica, O2, Co, Co2, So2, No2, Smoke density and opacity meters.
Analyser calibration checks are usually carried out on analyser by injecting samples in to known sampling conditioning system.

Commissioning, Trouble shooting and calibration of solenoid valves by operating the solenoid coil and observing the correct change over action.
Commissioning, Trouble shooting and calibration of control valves by raising and falling signals at 0, 25, 50, 75 & 100% of valve strokes.
Commissioning and calibration of pneumatic positioner, IP Convertor, Electro Pneumatic positioner, Position feedback transmitters and smart positioner.
Installation, commissioning and calibration of motorized valves by setting open close limit switches and torque switches for fully C/O position.

Installation of all type of field instruments as per P&I drawing
Installation of stanchions / supports and canopy for instruments
Impulse tubing for instruments as per hook up drawings
Laying and clamping of single par / multi core cables up to control room
Glanding and cable termination in instruments, Junction boxes and Marshalling panels for DCS (or) PLC system.
Hot loop and cold loop signals checking of instruments

Inspection of equipment and installation to check for mechanical integrity
Inspection of equipment and installation to check for compliance with drawings, specification, regulations and code of practice stimulator.
Powering up the instruments until stabilized
Connecting up the Handheld Programmer and Running Communication Test
Zero and span check for instruments by use of hand held Communicator as per data sheet
Checking the outputs in both raising and falling modes

Ensuring Dual power supply change over without affecting the system / process
Checking of Nest Loading as per the I/O allocation for maintaining the redundancy.
Confirm of all inter-connector cables have been installed in accordance with the reference documents.
Check all I/O cabling to field devices and the field devices themselves are installed and comply with the reference documents
Uploading and Downloading the Program, Login design, nest loading and the I/O assignment, graphic design and implementation for SIEMENS S7-300 & 400 and its WinCC. Yokogawa CS3000 & Centum VP, Foxboro IA, Triconex, ABB 800xa, Annunciator and SOE